Fabrication of Dye-Sensitized Solar Cells by Spray Pyrolysis Deposition (SPD) Technique

Masayuki Okuya, Koji Nakade, Daisuke Osa, Takafumi Nakano, G.R. Asoka Kumara and Shoji Kaneko
Department of Materials Science and Technology, Shizuoka University,
3-5-1 Johoku, Hamamatsu, 432-8561 Japan

Abstract
Porous TiO2 films were successfully synthesized in air from a commercial TiO2-sol by spray pyrolysis deposition (SPD) technique. The film consisted of fine TiO2 particles, approximately 30-50 nm in size, and showed the roughness factor as high as 1,000. A dye-sensitized solar cell was constructed by SPD technique. In this technique, porous TiO2 / dense TiO2 / SnO2:F junction was prepared within 10-15 minutes, which drastically shortened the fabrication period of working electrodes. The photovoltaic conversion efficiency was enhanced up to 5.1% under the quasi-sunlight of AM-1.5 and 100 mW/cm2 by optimizing the porosity of TiO2 film. The result leads to an industrial production of dye-sensitized solar cells in the near future.

J. Photochem. Photobiol., A Chem., Vol.164, pp.167-172 (2004).